Needle Engineering

Engineering Beyond Gauge
Needle performance is defined by the interaction of gauge, wall thickness, needle length, tip geometry and internal flow path.
DEFLON provides precision engineered, validated needle configurations for safe, reliable injection experiences.

25G‑34G Gauge RangeWall & Lumen EngineeringPrecision Tip Geometry
Needle Engineering

02 Gauge & Dimensional Engineering

A broad range and length portfolio supports configuration
across flow‑oriented, low‑gauge, micro‑volume and
ultra‑fine applications.

02  Gauge & Dimensional  Engineering

03 Wall & Lumen Engineering

Control the Wall. Optimize the Lumen. Wall thickness directly influences the effective internal lumen volume. DEFLON engineers needle wall structures to meet performance according to the application and target flow rate.

03 Wall & Lumen Engineering

04 Flow Path Engineering

Bevel Geometry
Controlled bevel design for defined tip geometry.

Grinding Precision
Consistent tip sharpness to tight tolerances.

Edge & Surface Quality
Refined finish for a smooth insertion and exit profile.

04  Flow Path Engineering

05 Geometry Engineering

Precision Starts at the Tip

05 Geometry Engineering

Application Considerations

Formulation Input

Viscosity & delivery parameters defined

Device Interface

Syringe / delivery system specifications

Needle Engineering

Gauge / wall / length / tip

Sample & Validation

Prototype / sample / customer evaluation

Discuss Your Manufacturing Requirements

Tell us about your formulation and application.

  • Expert Guidance
  • Application Support
  • Global Partnership